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ENGINEERING TOOL · ISO 286

ISO 286 fits & tolerance calculator

Calculate a single hole or shaft tolerance from callouts such as Ø25 g6, or pair both classes to analyze an ISO 286 fit such as Ø25 H7/g6.
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QUICK ANSWER · 25 MM EXAMPLELowercase g = shaft

25 g6 tolerance — quick answer

For a nominal 25 mm shaft in ISO 286 g6, the upper deviation es is −7 µm and the lower deviation ei is −20 µm. The permitted shaft size is 24.980–24.993 mm. Lowercase g denotes a shaft tolerance zone.

When paired with an H7 hole, the hole limits are 25.000–25.021 mm and the resulting clearance is 0.007–0.041 mm.

ISO 286 ENGINEERING LOOKUP

Enter a callout or use advanced inputs.

1–500 mm · calculations run locally
Letter case is meaningful: lowercase is a shaft; uppercase is a hole.

Examples:

H7 — Hole toleranceg6 — Shaft tolerance
Advanced inputsNominal size, unit, individual hole and shaft classes, and coating allowance
Hole tolerance
Shaft tolerance

OPTIONAL PRE-COATING MACHINING ALLOWANCE

The ISO limits remain the final target. Enter the finisher-confirmed net dimensional change, not nominal coating thickness.

ISO limits remain unchanged. No pre-coating machining target is calculated by default.

FIT ANALYSISØ25 H7/g6
Clearance fit
Nominal size25.000 mm
IT tolerance size band>18–30 mm
Result modeHole and shaft fit
FeatureDesignationLower deviationUpper deviationMinimum sizeMaximum sizeTotal tolerancePre-coating range
HoleH70 µm+21 µm25.000 mm25.021 mm21 µm
Shaftg6−20 µm−7 µm24.980 mm24.993 mm13 µm
Minimum clearance0.007 mm
Maximum clearance0.041 mm

The hole remains larger than the shaft across both dimensional tolerance zones.

TOLERANCE-ZONE DIAGRAMPosition relative to the nominal zero line
µm from nominal · final dimensions also described in mm
ISO 286 hole and shaft tolerance-zone diagramFor Ø25 H7/g6, the H7 hole zone is 0 to +21 micrometres and the g6 shaft zone is −20 to −7 micrometres from nominal. Clearance is 7 to 41 micrometres, or 0.007 to 0.041 millimetres.0 µm · nominal−20 µm+21 µmHOLE H70 to +21 µmSHAFT g6−20 to −7 µmCLEARANCE +7 to +41 µm · 0.007–0.041 mm
Review this fit for manufacturing

MEASURED VALUE CHECK

Screen measured diameters against these limits.

Use the same display unit selected above.

Dimensional screening only. Final acceptance depends on the drawing, measurement method, uncertainty, temperature, surface condition and agreed inspection requirements.

Reference onlyVerify critical work against the controlled drawing and licensed ISO 286 data. The optional pre-coating target uses the supplier-confirmed net dimensional change entered by the user; it does not derive net change from nominal coating thickness or assess distribution, masking, GD&T, temperature, surface finish, or measurement uncertainty.

HOW TO USE THE CALCULATOR

From an ISO fit callout to usable machining limits.

ISO 286 separates a tolerance class into a letter and an IT grade. The calculator combines the selected hole and shaft classes at the nominal diameter, then reports the worst-case assembled fit.
  1. 01

    Enter the nominal diameter

    Use the common basic size of the mating hole and shaft. Switch between millimetres and inches without changing the ISO tolerance class.

  2. 02

    Select both tolerance classes

    Choose the uppercase hole code and grade, then the lowercase shaft code and grade. The available grades follow the selected zone and size.

  3. 03

    Read and copy the result

    Use the deviations and absolute limits for machining or inspection. The fit range automatically identifies clearance, transition or interference.

WORKED ISO 286 EXAMPLES

Common 25 mm fits compared at their worst-case limits.

These examples show why the complete callout matters: the same H7 hole produces a different assembly when the shaft changes from g6 to h6, k6 or p6.
Fit calloutHole limitsShaft limitsFit range (hole − shaft)Classification
Ø25 H7/g625.000–25.021 mm24.980–24.993 mm+0.007 to +0.041 mmClearance fit
Ø25 H7/h625.000–25.021 mm24.987–25.000 mm0.000 to +0.034 mmClearance fit
Ø25 H7/k625.000–25.021 mm25.002–25.015 mm−0.015 to +0.019 mmTransition fit
Ø25 H7/p625.000–25.021 mm25.022–25.035 mm−0.035 to −0.001 mmInterference fit

A positive result is clearance; a negative result is interference. Values are reference calculations and should be checked against the controlled drawing and licensed standard data for critical work.

HOW TO READ H7/g6

The letter places the zone. The number sets its width.

HHole zone
lower deviation at nominal
7Hole IT grade
tolerance width
gShaft zone
below nominal
6Shaft IT grade
tolerance width

Clearance fit

The smallest permitted hole is at least as large as the largest permitted shaft. Every in-tolerance assembly has zero or positive clearance.

Transition fit

The hole and shaft tolerance zones overlap. Depending on the actual measured sizes, assembly may have a small clearance or a small interference.

Interference fit

The largest permitted hole remains smaller than the smallest permitted shaft. Assembly requires force, temperature difference or another controlled method.

HOLE-BASIS SYSTEM

Keep the H hole; change the shaft class.

In an H tolerance zone the hole's lower deviation is zero. Combinations such as H7/g6, H7/k6 and H7/p6 change the fit by moving the shaft tolerance zone.

SHAFT-BASIS SYSTEM

Keep the h shaft; change the hole class.

In an h tolerance zone the shaft's upper deviation is zero. This approach is useful when a common shaft size must mate with holes requiring different fits.

USE THE RESULT WELL

A diameter limit is only one part of a functional fit.

01

Drawing definition

Confirm the nominal size, tolerance symbols and applicable standard revision on the controlled drawing.

02

Geometry and texture

Roundness, cylindricity, position, runout and surface texture can affect function even when two-point size is within limits.

03

Finishing and inspection

Account for coating, temperature, measuring method and uncertainty. Use only supplier-confirmed net dimensional change for the optional pre-coating range.

ISO FITS FAQ

Questions engineers and buyers ask before releasing a drawing.

Use the calculator for dimensional reference, then confirm functional requirements, manufacturing capability and inspection method with the responsible engineering team.
What is the tolerance for a 25 g6 shaft?

For a nominal 25 mm shaft, ISO 286 g6 gives an upper deviation es of −7 µm and a lower deviation ei of −20 µm. The permitted shaft size is 24.980–24.993 mm.

Is g6 a hole or shaft tolerance?

Lowercase g6 is a shaft tolerance class. Uppercase G6 is a hole tolerance class. Letter case is part of the ISO 286 designation and must not be changed.

What clearance does 25 H7/g6 produce?

At 25 mm, an H7 hole is 25.000–25.021 mm and a g6 shaft is 24.980–24.993 mm. The resulting worst-case diametral clearance is 0.007–0.041 mm.

What is the difference between clearance, transition and interference fits?

A clearance fit keeps the permitted hole at least as large as the permitted shaft. A transition fit has overlapping tolerance zones, so measured parts may assemble with clearance or interference. An interference fit keeps the permitted shaft larger than the permitted hole.

Can ISO 286 limits be displayed in inches?

Yes. The calculator converts the entered nominal size, deviations, limits and fit range for display in inches. The tolerance classes remain ISO 286 classes; this does not convert them into ANSI B4.1 fit classes.

Does an in-tolerance diameter guarantee a functional fit?

No. This tool screens size only. Final acceptance depends on the controlled drawing, measurement method and uncertainty, temperature, surface condition, geometry, texture and agreed inspection requirements.

REFERENCE BASIS

ISO 286 concepts and limit-deviation tables.

This calculator is a convenient engineering reference, not a replacement for controlled standard documents. ISO 286-1 defines the basis of tolerances, deviations and fits; ISO 286-2 provides standard tolerance classes and limit deviations for holes and shafts.